FCCA工厂生产能力评估验厂程序、内容

要求提供资料：

1．工厂简介

2．营业执照

3．质量手册

4．操作规程

5．组织结构

6．岗位职责描述

7．质量会议记录

8．产前会议记录

9．生产计划及生产进度表

10. 供应商管理

11.生产工序流程图

12.文件控制程序

13．来料检验规范及记录

14．生产作业指导书

15．客户投诉记录

16．纠正预防措施

17．生产设备清单

18．保养维修记录

19．计量器具校准记录

20．测量仪器的检验书

21． 测试程序、记录

22．不合格品的控制程序、记录

23．首件样品评估确认程序

24．员工培训记录（上岗、技能）

25．外发产品检验报告

26．产中检验报告

27．出货检验报告

现场：

1．内部的实验室（冲击，公差，自由落体，表面附着力，色差等）测试仪器

2．色卡的配备

3．车间的光度（60-70）

Section A – Existing Supplier New Factory Request

Overview

Step 1 – Supplier submits factory request via Retail Link

Step 2 – ES verifies if factory is new or existing. If factory is new, then ES will approve factory

ID with IOR = prequalification GP and notify supplier and concerned GP Sourcing /

Merchandising team, and send FCCA and ES audit request to BV and ITS

Step 3 – 3rd party sends supplier package to supplier

Step 4 – Supplier pays 3rd party for both FCCA & ES

Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results

Step 6 – If factory passes the audits, ES will change IOR for the factory to Wal-Mart

Section B – Existing Supplier Existing Factory

Step 1 – Supplier submits factory request via Retail Link

Step 2 – ES verifies if factory is new or existing. If factory exists, then ES would notify supplier

and concerned GP Sourcing / Merchandising team. If GP sourcing / merchandising team

confirms the factory needs FCCA, ES send FCCA request to 3rd party (BV only)

Step 3 – 3rd party sends supplier package to supplier

Step 4 – Supplier pays 3rd party for FCCA only

Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results

Step 6 – If factory passes the audits, ES keep the factory active in Retail Link

Section C – New Supplier New Factory

Overview

Step 1 - How suppliers submit New Factory ID request using New Factory Prequalification Form

Step 2 – ES verifies if factory is new or existing. If factory is new, then ES will send FCCA and

ES audit request to BV and ITS

Step 3 – 3rd party sends supplier package to supplier

Step 4 – Supplier pays 3rd party for both FCCA & ES

Step 5 – ES informs GP sourcing / merchandising teams and supplier with the FCCA results

Step 6 – If factory passes the audits,

Section D – New Supplier Existing Factory

Overview

Step 1 - How suppliers submit New Factory ID request using New Factory Prequalification Form

Step 2 – ES verifies if factory is new or existing and confirm with Sourcing / Merchandising. If

factory exists, then ES would notify supplier and concerned GP Sourcing / Merchandising team.

If GP sourcing / merchandising team confirms the factory needs FCCA, ES send FCCA request

to 3rd party (BV only).

Step 3 – 3rd party sends supplier package to supplier

Step 4 – Supplier pays 3rd party for FCCA only

Step 5 – ES informs GP sourcing / merchandising teams and supplier with the prequalification

results

Step 6 – If factory passes the audits, ES keep the factory active in Retail Link